Posted in atsg news atsg tech tips atsg product spotlight by jon glatstein. This workshop repair manual was issued by zf company for use by dealers and mechanics from repair centers. Information about rebuild transmission zf 5hp19 like most of automatic gearboxes from german company zf model 5hp19 differs by durability and increased reliability. Atsg ford 5r110w techtran transmission rebuild manual. Automatic 5 speed transmission overdrive top gear maximum torque capacity nm manufacturer a 5 s 440 z the a5s 440z is an electronically controlled, five speed automatic transmission with a lockup clutch. It controls all electrical and hydraulic functions of the automatic gearbox. Repair manual comes in pdf and includes 2 pages, which are printable. Page 1 1nzfe engine jdescription the 1nzfe engine is a inline, 4cylinder, 1. Zf5hp24 this transmission is manufactured in germany by zf and carries the bmw designation a5s 440z. The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. Ford fnr5 rebuild procedures this electronic book is entirely about the fnr5 transmission. Manual for zf 5hp24a, zf 5hp24 provides user with precise information about repair and service of automatic transmissions zf, power takeoffs, retarders, suspensions for passenger cars and trucks and other production of the company. The transmission may only be delivered with the oil type and oil amount specified in the corre.
Sonnax transmission parts for zf zf5hp19 applications. Zf 5hp19 transmission repair manual pdf free online this manual. The transmission rebuilders network is the place where the industries best transmission rebuilders work together to help solve the most complex automatic transmission problems. Zf 5hp19 automatic transmission spare parts catalog. There are engine speed limits for each gear, as in the transmission can only be shifted down if the maximum engine speed will not be exceeded by doing so. Audi 01v and 01l automatic transmissions ssp 951903.
The entire disassembly and assembly procedure is described in chronological order. Zf 5hp24 automatic transmission spare parts catalog. Contains new pressure regulator valve and assembly parts. Zf 6hp21 bmw code 1071 030 xxx zf 6hp21x bmw code 1071 050 xxx 6 speed rwd full electronic control. Oe transmissions also have a bar code label on the transmission housing. Zf 5hp19 transmission repair manual pdf online download. Zf 5hp19 fla transmission repair manual pdf online download. Zf 5hp24a automatic transmission spare parts catalog.
For maintenance and repair automatic transmission series zf, you should purchase a repair manual, which contains detailed instructions, a description of all repair. This manual covers the procedure for repairing the complete transmission. In that folder you will find the exploded diagrams for the valve body as well as instructions for the proper resistances for all the solenoids. Repair manual for repair solution luk gearbox for 02j. Download manual guide of zf 5hp19 repair manual audi in pdf that we categorized in manual guide. To view the information you must have the program adobe reader using this repair manual you can. Repair manual is a system of assistance in the serve and repair of zf equipment, which allows to detect and resolve problems arising and uncertainties. One type plate is located on the main housing of transmission. Transmax automotive transmission repair and transmission. Repairs to this transmission must be carried out by persons trained by zf getriebe gmbh. Service manual zf 5 hp19 has a nice interface and runs easily on personal computers with operating system windows xp, win2000, win98. E46 zf 5hp19 transmission rebuild part 1 bmw 330i 325i youtube.
It should be noted that this model is extremely critical to oil starvation. For maintenance and repair automatic transmission series zf, you should purchase a repair manual zf 5hp19. Atsg ford 5r110w techtran transmission rebuild manual torqshift. The automatic gearbox this translates all hydraulic and electrical. Zf 4 wg180, wg200, electronic spare parts catalog and. Transmission 2 and in the previously published selfstudy programmes on multistep automatic gearboxes. All disassembly and reassembly work should be carried out in the order described. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Whether online portal, service hotline, installation instructions and videos, training seminars, or events all technical services are provided in just one place. Transmission repair manuals zf 5hp19 instructions for. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. General information additional information can be found in the official factory repair manual and sources such as bentley publishers ssp selfstudy program. The e version uses a solenoid to position the manual valve and park lock. Repair instruction contains complete information about maintenance, helps troubleshoot and serve transmission zf.
The 2002 to 2005 m version, has three yellow and blue solenoids, the 2006 and later m version, has two orange eds solenoids. A separate repair manual is planned for the automatic control unit. This repair manual is presented in pdf format, includes 2 pages. Zf automatic transmissions service manual fore word this manual provides information relevant to the servicing of zf automatic transmission units 4 hp 22 and 4 hp 24 e irrespective of the vehicle range to which the unit is fitted. Zf 5hp19fla automatic transmission spare parts catalog. Transmission service repair manuals pdf online download. The electronic product zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox workshop manual is dealers software which contains full detailed information. Zf 6hp19 6hp21 automatic transmission spare parts catalog 6hp19 6hp21 general transmission oil filling procedure continued select gears with engine idling select r and d by means of manualwinter program as far as 3rd gear hold each gear for 3 seconds and engage parking lock open filler plug on the housing transmision contains too. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i. The control unit is the brain of the automatic gearbox. Zf passenger car transmission distributor for more information about available spare parts and kits. The vvti variable valve timingintelligent system, dis direct ignition system and etcsi electronic throttle control systemintelligent are used on this engine in order to realize high performance, quietness, fuel economy and clean emission.
This upgrade kit works perfectly, i save a lot of money. Pdf online zf 5hp19 fla transmission repair manual. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. Fords dps6 transmission, also called the ford powershift transmission, is a sixspeed, dualclutch automatic transmission. Workshop repair manual zf 5 hp19 is an important source of information for the owners of the equipment and for repair shops. Whether you need zf5hp19 wiring diagram information, zf5hp19 transmission rebuilders tips. Introduction audi, jetta, passat, 09g09m transaxle automatic transmission service group 18635 s. Transmax automotive transmission repair and transmission parts suppliers. Zf 5hp19, zf 5hp19 fla automatic transmission service manual, repair manual. Introduction 1st printing audi, jetta, passat, march. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Zf5hp19 transmission troubleshooting help, zf5hp19.
The values given are intended as a guideline only and refer to the software version valid at the time of publication of the ssp. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. With hundreds of pages, it will show you how to distinguish any problem from an oil change to a transmission swap and how to fix it on your own. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary.
Defective solenoids or oil leak from gasket are able in a substantial way to reduce the pressure in the. If in time you dont notice this problem transformer bearing will break down that will lead to the problems with oil pump. Zf 5hp19 transmission repair manual pdf free online. Zf 5hp19 fla transmission repair manual pdf free online. The oil does not have to be changed until it has been in use for ten years. Picture of the transmission, power flow diagram, making adjustments, transmission test, removing assemblies, disassembly, housing with selector mechanism and parking lock, planetary drives i and ii, input assembly with clutches a and b, oil supply with brake c. English 5hp19rep 5hp19 repair manual all english 1060 764 001 5hp19 wall chart all. Zf 5 hp 19 dealer service manual zf this manual covers the procedure for repairing the complete transmission. Set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for zf transmission 5hp19. To view this information you need to install adobe pdf reader. Within both vintages there is an m version manual valve and the e, solenoid controlled manual valve.
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